Skip to main content

Official Journal of the Japan Wood Research Society

  • NOTE
  • Published:

Properties of kenaf core binderless particleboard reinforced with kenaf bast fiber-woven sheets

Abstract

Kenaf composite panels were developed using kenaf bast fiber-woven sheets as top and bottom surfaces, and kenaf core particles as core material. During board manufacture, no binder was added to the core particles, while methylene diphenyldiisocyanate resin was sprayed to the kenaf bast fiber-woven sheet at 50 g/m2 on a solids basis. The kenaf composite panels were made using a one-step steam-injection pressing method and a two-step pressing method (the particleboard is steam pressed first, followed by overlaying). Apart from the slightly higher thickness swelling (TS) values for the two-step panels when compared with the one-step panels, there was little difference in board properties between the two composite panel types. However, the two-step pressing operation is recommended when making high-density composite panels (>0.45 g/cm3) to avoid delamination. Compared with single-layer binderless particleboard, the bending strengths in dry and wet conditions, and the dimensional stability in the plane direction of composite panels were improved, especially at low densities. The kenaf composite panel recorded an internal bond strength (IB) value that was slightly low because of the decrease of core region density. The kenaf composite panel with a density of 0.45 g/cm3 (one-step) gave the mechanical properties of: dry modulus of rupture (MOR) 14.5 MPa, dry modulus of elasticity (MOE) 2.1 GPa, wet MOR 2.8 MPa, IB 0.27 MPa, TS 13.9%, and linear expansion 0.23%.

References

  1. J Xu G Han ED Wong S Kawai (2003) ArticleTitleDevelopment of binderless particleboard from kenaf core using steam-injection pressing J Wood Sci 49 327–332 Occurrence Handle10.1007/s10086-002-0485-7

    Article  Google Scholar 

  2. J Xu R Sugawara R Widyorini G Han S Kawai (2004) ArticleTitleManufacture and properties of low-density binderless particleboard from kenaf core J Wood Sci 50 62–67 Occurrence Handle10.1007/s10086-003-0522-1

    Article  Google Scholar 

  3. T Kawasaki M Zhang S Kawai (1999) ArticleTitleSandwich panel of veneer-overlaid low-density fiberboard J Wood Sci 44 354–360 Occurrence Handle10.1007/BF01130447

    Article  Google Scholar 

  4. TM Maloney (1977) Modern particleboard and dry-process fiberboard manufacture Miller Freeman San Francisco 600–622

    Google Scholar 

  5. AA Moslemi (1974) Particleboard. Vol 2: technology Southern Illinois University Press Carbondale, IL 139–145

    Google Scholar 

  6. Kawai S, Sasaki H, Yamauchi H (2001) Bio-mimetic approaches for the development of new wood composite products. 1st Wood Mechanics Conference, Lausanne, pp 503–514

  7. K Ohnishi Y Okudaira M Zhang S Kawai (2000) ArticleTitleManufacture and properties of oriented medium density fiberboard from non-wood lignocellulosic fibers I. Development of a mechanical orientor and its application to manufacturing oriented fiberboard (in Japanese) Mokuzai Gakkaishi 46 114–123

    Google Scholar 

  8. Japanese Industrial Standard (2003) JIS A 5908–2003 Particleboards

  9. N Sekino A Suematsu Y Fujimoto Y Kitani Q Wang (2000) ArticleTitleEffect of manufacturing parameters on the linear expansion of densified wood composite panels I. Effect of element size and press temperature (in Japanese) Mokuzai Gakkaishi 46 334–341

    Google Scholar 

  10. A Suematsu N Sekino Y Fujimoto Y Kitani Q Wang (2001) ArticleTitleEffect of manufacturing parameters on the linear expansion of densified wood composite panels II. Effect of board density, resin type and resin content on linear expansion of particleboard (in Japanese) Mokuzai Gakkaishi 47 129–137

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jianying Xu.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Xu, J., Widyorini, R. & Kawai, S. Properties of kenaf core binderless particleboard reinforced with kenaf bast fiber-woven sheets. J Wood Sci 51, 415–420 (2005). https://doi.org/10.1007/s10086-004-0672-9

Download citation

  • Received:

  • Accepted:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10086-004-0672-9

Key words