Skip to main content

Official Journal of the Japan Wood Research Society

  • Original Article
  • Published:

Manufacture of plywood bonded with kenaf core powder

Abstract

Kenaf (Hibiscus cannabinus L.) core powder was used as a binder to manufacture three-ply plywoods of sugi (Cryptomeria japonica D. Don) by conventional hot pressing under various manufacturing conditions: hot-pressing conditions (pressure, temperature, and time) and powder conditions (grain size, spread volume, and moisture content). The adhesive shear strength and wood failure of plywoods were measured in accordance with the Japanese Agricultural Standard (JAS) for plywood. The result showed that fine kenaf core powder played a role as an effective binder when plywoods were pressed at high pressure, which caused extreme compression of veneer cells. In addition, the adhesive shear strength of plywoods in dry conditions was high regardless of pressing temperature and time, but it was sensitive to pressing temperature and time in wet conditions. The highest adhesive shear strength was obtained from plywoods manufactured with kenaf core powder (grain size 10 μm, spread volume 200 g/m2, moisture content 8.6%) under hot-pressing conditions (pressure 5.0 MPa using distance bars 4 mm thick, temperature 200°C, time 20–30 min). However, the plywood could not meet the requirement for the second grade of plywood by JAS because of its low water-resistance properties.

References

  1. Lei H, Pizzi A, Du G (2008) Environmentally friendly mixed tannin / lignin wood resins. J Appl Polym Sci 107:203–209

    Article  CAS  Google Scholar 

  2. Khan MA, Ashraf SM (2007) Studies on thermal characterization of lignin: substituted phenol formaldehyde resin as wood adhesives. J Therm Anal Cal 89:993–1000

    Article  CAS  Google Scholar 

  3. Khan MA, Ashraf SM, Malhotra VP (2004) Development and characterization of wood adhesive using bagass lignin. Int J Adhes Adhes 24:485–493

    Article  CAS  Google Scholar 

  4. Stefani PM, Pena C, Ruseckaite RA, Piter JC, Mondragon I (2008) Processing conditions analysis of Eucalyptus globulus plywood bonded with resol-tannin adhesives. Biores Technol 99:5977–5980

    Article  CAS  Google Scholar 

  5. Lee W, Lan W (2006) Properties of resorcinol-tannin-formaldehyde copolymer resins prepared from the bark extracts of Taiwan acacia and China fir. Biores Technol 97:257–264

    Article  CAS  Google Scholar 

  6. Laemsak N, Okuma M (2000) Development of boards made from oil palm frond II: properties of binderless boards from steam-exploded fibers of oil palm frond. J Wood Sci 46:322–326

    Article  Google Scholar 

  7. Suzuki S, Shintani H, Park S, Saito K, Laemsak N, Okuma M (1998) Preparation of binderless boards from steam exploded pulps of oil palm (Elaeis guneensis Jaxq.): fronds and structural characteristics of lignin and wall polysaccharides in steam exploded pulps to be discussed for self-bindings. Holzforschung 52:417–426

    Article  CAS  Google Scholar 

  8. Widyorini R, Xu J, Umemura K, Kawai S (2005) Manufacture and properties of binderless particleboard from bagasse I: effect of raw material type, storage methods, and manufacturing process. J Wood Sci 51:648–654

    Article  Google Scholar 

  9. Mobarak F, Fahmy Y, Augustin H (1982) Binderless lignocellulose composite from bagasse and mechanism of self-bonding. Holzforschung 36:131–135

    Article  CAS  Google Scholar 

  10. Velásquez JA, Ferrando F, Farriol X, Salvadó J (2003) Binderless fiberboard from steam exploded Miscanthus sinensis. Wood Sci Technol 37:269–278

    Article  Google Scholar 

  11. Salvadó J, Velásquez JA, Ferrando F (2003) Binderless fiberboard from steam exploded Miscanthus sinensis: optimization of pressing and pretreatment conditions. Wood Sci Technol 37:279–286

    Article  Google Scholar 

  12. Xu J, Han G, Wong ED, Kawai S (2003) Development of binderless particleboard from kenaf core using steam-injection pressing. J Wood Sci 49:327–332

    Article  Google Scholar 

  13. Xu J, Sugawara R, Widyorini R, Han G, Kawai S (2004) Manufacture and properties of low-density binderless particleboard from kenaf core. J Wood Sci 50:62–67

    Article  Google Scholar 

  14. Xu J, Widyorini R, Yamauch H, Kawai S (2006) Development of binderless fiberboard from kenaf core. J Wood Sci 52:236–243

    Article  Google Scholar 

  15. Okuda N, Sato M (2004) Manufacture and mechanical properties of binderless boards from kenaf core. J Wood Sci 50:53–61

    Article  Google Scholar 

  16. Japanese Agricultural Standard (2003) JAS for plywood. Japanese Agricultural Standards Association, Tokyo

    Google Scholar 

  17. Okuda N, Sato M (2007) Finely milled kenaf core as a natural plywood binder. Holzforschung 61:439–444

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Motoe Ando.

Additional information

Part of this article was presented at the 58th Annual Meeting of the Japan Wood Research Society, Tsukuba, March 2008, and the 10th World Conference on Timber Engineering, Miyazaki, June 2008

Rights and permissions

Reprints and permissions

About this article

Cite this article

Ando, M., Sato, M. Manufacture of plywood bonded with kenaf core powder. J Wood Sci 55, 283–288 (2009). https://doi.org/10.1007/s10086-009-1022-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10086-009-1022-8

Key words