Development of an air-injection press for preventing blowout of particleboard II: improvement of board properties using small-diameter holes for air injection

Abstract

An air-injection press, which has holes punched in the heating plates, injects high-pressure air through the holes of one plate into boards during press heating. The air-injection press can manufacture boards from high-moisture-content particles by controlling blowouts of the boards. In this study, boards were manufactured from particles that had a moisture content of 25% by using the air-injection press, which reduced the required pressing time. Boards manufactured by injecting air through holes of 5 mm in diameter were of poor quality with a low internal bond strength of only 0.31 MPa. When the hole diameter was reduced to 1 mm, the internal bond strength increased to 0.44 MPa. A high air-injection pressure of 0.55 MPa also resulted in improved board properties over those for boards manufactured at lower pressures. This was probably because a large amount of binder was released from boards through the 5-mm holes, together with water vapor, during air injection; the small-diameter holes reduced the release of binder, resulting in better board properties.