Utilization of sweet sorghum bagasse and citric acid for manufacturing of particleboard II: influences of pressing temperature and time on particleboard properties

Abstract

Development of environmentally friendly particleboard made from sweet sorghum bagasse and citric acid has recently attracted attention. In this study, we investigated the effects of pressing temperature and time on physical properties, such as dry bending (DB), internal bond strength (IB), and thickness swelling (TS) of particleboard. Wet bending (WB), screw-holding power (SH), biological durability, and formaldehyde emission of particleboard manufactured under effective pressing temperature and time were also evaluated. Particleboards bonded with phenol formaldehyde (PF) resin and polymeric 4,4′-methylenediphenyl isocyanate (pMDI) were manufactured as references. Effective pressing temperature and time were 200 °C and 10 min, respectively. It was clarified that DB, IB, and TS satisfied the type 18 requirements of the JIS A 5908 (2003), and were comparable to those of particleboard bonded with PF and pMDI. The WB and SH of particleboard did not satisfy type 18 of JIS. Particleboard manufactured under effective pressing conditions had good biological durability and low formaldehyde emission. Based on the results of infrared spectra measurement, the degree of ester linkages increased with increased pressing temperature and time.

Introduction

The demand for wood-based composite products has increased substantially around the world with the increase in population [1]. Particleboard is a wood-based composite product that accounts for 29% of the total production of wood-based composite products, and is growing at 2–4% annually [2]. Nevertheless, because of the declining potential of forests [3], it may not be possible to meet the gradually increasing needs for particleboard in the future. Consequently, alternative lignocellulose material could play a substantial role in the manufacture of particleboard. Using non-wood lignocellulose, such as agricultural waste as the raw material for particleboard, has been researched on a wide variety of materials.

Currently, sweet sorghum (Sorghum bicolor L. Monech) is widely cultivated throughout the world for utilization as a biofuel, food, and feed. Nowadays, the world production of sorghum is 65.03 million metric tons in this year and will be increase about 0.26 million metric tons in the next year [4]. In Indonesia, it is a common multi-purpose crop [5]. Large quantities of sweet sorghum bagasse have conventionally been used as a raw material for silage [6] and bio-pellets [5]. However, the utilization of sweet sorghum bagasse is ineffective in terms of carbon reserves due to the short-term nature of its consumption. One method for resolving this problem is to utilize sweet sorghum bagasse as a raw material for producing particleboard.

On the other hand, particleboard ordinarily uses a synthetic resin as an adhesive. Synthetic resins are composed of assorted chemical substances derived from fossil resources. Utilization of such resins will almost certainly be restricted in the future, due to decreases in the reserves of fossil resources. Hence, the development of natural adhesive using bioresources [7] (i.e., lignin, tannin, proteins, polysaccharides, and ligno-cellulose nanofiber (LCNF) [8]), has been investigated. Nevertheless, the use of chemical substances derived from fossil resources and toxic chemical substances was needed to obtain good bondability [9–12] with such natural adhesives. Therefore, further research is urgently needed to obtain excellent bonding performance with natural adhesives that do not rely on either fossil resources or toxic chemical substances.

Recently, Umemura et al. [13] found that citric acid has good adhesivity for wood and elucidated the physical properties of particleboard bonded with citric acid [14, 15]. Particleboard bonded with citric acid using bamboo [16] or bagasse [17] has also been evaluated and was found to have good physical properties.

In our previous report, we found that low moisture content (10%) of sprayed adhesive particles before pressing and citric acid content of 20 wt% resulted in particleboard with good physical properties [18]. However, effective pressing temperature and time, biological durability, and formaldehyde emission of particleboard are not yet known. In the present study, we investigated the effects of pressing time and temperature on the physical properties of particleboards. Furthermore, wet bending (WB), screw-holding power (SH), biological durability, and formaldehyde emission of particleboard under effective pressing temperature and time were evaluated.

Materials and methods

Preparation of materials

Sweet sorghum (Sorghum bicolor L. Monech) bagasse (SSB) was provided by the Center for Innovation of the Indonesian Institute of Sciences, in Indonesia. The particles were produced using a chipper and knife-ring flaker machines. The particles were screened, and those that remained between aperture sizes of 0.9–5.9 mm were used as a raw material. The particles were dried in an oven at 80 °C for 12 h, at which point the moisture content of particles was less than 4%. An extra purity grade of citric acid (anhydrous) was purchased from Nacalai Tesque, Inc. (Kyoto, Japan) and was used without further purification. Citric acid was dissolved in water at a concentration of 59 wt%, and the solution was used as the adhesive. The pH and viscosity of the adhesive at 20 °C were 0.3 and 30 mPa s, respectively. Phenol formaldehyde (PF) (B-1370 type) resin and polymeric 4,4′-methylenediphenyl isocyanate (pMDI) (B-1605 type) from Oshika Co., Ltd. (Tokyo, Japan) were used as reference adhesives.

Manufacture of particleboards

Based on the results of the previous paper [18], 20 wt% citric acid (CA) was sprayed onto particles and then dried at 80 °C for 12 h to reach a moisture content of about 10%. Subsequently, the particles were formed into mats using a 300 × 300 mm forming box. The mat of particles was pressed using a hot-pressing machine under various temperature and time conditions, i.e., 140–220 °C and 2–15 min, respectively. Particleboard size and target density were 300 × 300 × 9 mm and 0.8 g/cm³, respectively. Particleboard thickness was controlled by a 9-mm-thick metal bar during the hot-pressing process. In addition, each particleboard was bonded using 12-wt% PF resin, and 8-wt% content pMDI was manufactured as a reference. Both the PF resin and pMDI were diluted by acetone of 20 and 10 wt%, respectively, to reduce the viscosity of these adhesives. The particles were used to manufacture the particleboard bonded with PF and pMDI without drying after spraying with adhesive. The mat moisture contents of both particleboard bonded with PF and pMDI before pressing were about 20 and 6%, respectively. The size and target density of each of these boards was similar to those of the particleboards bonded with CA. Based on our previous research [18], particleboard bonded with PF and pMDI was manufactured at 200 °C for 6 min and 180 °C for 8 min, respectively.

Evaluation of the properties of the particleboards

Physical properties

Particleboard was tested according to the Japanese industrial standards for particleboards (JIS A 5908, 2003) [19], after being conditioned for 1 week at a room temperature of 20 °C and a relative humidity of approximately 60%. Each small specimen of physical properties testing was cut from the fabricated particleboard (300 × 300 × 9 mm) using circular saw. The specimen was taken from each position of particleboard cross section (i.e., edge and center position) as a representation of data. The dry-bending strength of particleboards, i.e., the modulus of rupture (MOR) and the modulus of elasticity (MOE), was evaluated by conducting a three-point bending test on a 200 × 30 × 9 mm specimen of each board under dry conditions. The loading speed and effective span were 10 mm/min and 150 mm, respectively. The internal bonding (IB) strength was investigated using a 50 × 50 × 9 mm specimen of each board, and the loading speed was 2 mm/min. The thickness swelling (TS) and water absorption (WA) values of each board after water immersion at 20 °C for 24 h were measured for specimens of the same size as those used for the IB test.

Subsequently, bending strength test B under wet conditions and screw-holding (SH) power test of particleboard under the effective condition of hot-pressing temperature and time were also evaluated according to JIS A 5908 [19]. The size of wet-bending strength specimen is as same as dry-bending strength. The SH specimen of 50 × 100 mm was drilled by drill of 2 mm in diameter to make holes of about 3 mm deep in the two center positions of board cross section. The distance of each hole was 25 mm from the edge side as a mentioned in JIS A 5908 [19]. Screws used for SH test were 2.7 mm in diameter and 16 mm in length. The screws were inserted into the hole to a depth of 9 mm, leaving 7 mm of shank free for loading grip. The depth of inserting screw into the hole is modification method of JIS that the requirement of the screw depth is approximately 11 mm. The pulling-out load speed was about 2 mm/min.

Each experiment was performed in five replications, and the average values and standard deviations were calculated. The MOR, MOE, and IB values of particleboards shown in the figures are values that were corrected for each target density based on regression lines between the actual values of the mechanical properties and the specimen densities.

Termite and decay resistance

Termite and decay resistance of particleboard manufactured under effective pressing condition, and each particleboard bonded with PF and pMDI was evaluated. The size of specimens for each test of termite and decay resistance was 20 × 20 × 9 mm. Five specimens per board type, such as particleboard bonded using CA, PF, and pMDI, were assayed against termites and decays.

In the termite resistance test, the specimens were exposed to the subterranean termite Coptotermes formosanus Shiraki, according to the Japan Wood Preserving Association (JWPA) standard JWPS-TW-P.1 (2001) [20]. The containers used for the termite test were acrylic cylinders (80 mm in diameter and 60 mm in height), the lower ends of which were sealed with a 5-mm-thick hard dental plaster (New Plastone, GC Corp.). Test specimen was set at the center of the plaster bottom of the test container. A total of 150 worker termites and 15 soldiers collected from a laboratory termite colony at Research Institute for Sustainable Humanosphere (RISH), Kyoto University, were introduced into each test container. Small wood blocks (20 × 20 × 9 mm) of sugi (Cryptomeria japonica) were used as a control. The assembled containers were placed on damp cotton pads to supply water to the specimens, and left at 28 °C and >85% relative humidity (RH) in darkness for 3 weeks. The mass loss of the specimens as a result of termite attack was calculated based on the difference between the initial and final oven-dry weights of the specimens after cleaning off the debris from termite attack.

In the decay resistance tests, a monoculture decay test was carried out with the brown-rot fungus [Fomitopsis palustris (Berk. Et Curt) Gilbn. & Ryv. (FFPRI 0507)] and the white-rot fungus [Trametes versicolor (L.:Fr.) Pilat. (FFPRI 1030)], according to the JIS K 1571 standard method (2004) [21]. A 100-ml aliquot of liquid medium containing 1.5% malt extract, 0.3% peptone, and 4% glucose was inoculated with stock culture of either T. versicolor or F. palustris. The incubation of inoculated liquid medium was conducted with a shaker (120 rpm) at 26 °C for 10 days. A 250-g medium of sea sand in a glass jar was permeated with 80–85 ml of nutrient solution containing 4% glucose, 0.3% peptone, and 1.5% malt extract for T. versicolor; half as much of each component was used for F. palustris. About 3–4 ml of these liquid fungal stock cultures were used in inoculating the jars. The oven-dry weight of board specimens was measured, and specimens were then sterilized with gaseous ethylene oxide. When the mycelium had fully covered the medium in the glass jars, three specimens were placed on top of the growing mycelium. A plastic mesh spacer was used for F. palustris, but not for T. versicolor. Small wood blocks (20 × 20 × 9 mm) of sugi wood (Cryptomeria japonica) were used as a control. The test jars were then incubated at 27 °C and for 12 weeks. Nine replicates were tested for each decay fungus for each board type. The extent of the fungal attack was expressed as the average mass loss (percent) calculated from oven-dry weights of nine specimens before and after the decay procedure.

Formaldehyde emission

The formaldehyde emission of 150 × 50 mm specimens was measured by desiccator method outlined in the JIS A 1460 (2001) [22]. Ten replicates were tested, for a total surface board area of approximately 1800 cm². The specimens were placed in a desiccator containing a vessel with water. The formaldehyde released from the specimens at 20 °C over 24 h was absorbed by the water solution. This solution was first thoroughly mixed before measurement. Detail procedures of formaldehyde emission measurement in the JIS A 1460 [22] had been obeyed. The absorbance of formaldehyde emission in the water solution was measured at 412 nm of wavelength against water as a control using a spectrophotometer.

The slope of the calibration curve on the standard solution of formaldehyde was carried out by measuring the wavelength absorbance of the formaldehyde standard solution using a spectrophotometer with various quantities of formaldehyde standard solution (i.e., 0–3 mg). The graphs of the correlation between the quantity of formaldehyde and the absorbance was then determined to obtain the slope by the least squares regression line method. The concentration of formaldehyde from the test piece absorbed into the water in the glass crystallizing dish inside the desiccator was calculated using the following the formula from the JIS A 1460 [22]:

$$G = F \times (A_{{\text{d}}} - A_{{\text{b}}} ) \times (1800/S)$$

where G: concentration of formaldehyde from the test piece (mg/l). A _d: absorbance of solution inside desiccator containing the test piece. A _b: absorbance of background formaldehyde (blank test). F: slope of the calibration curve of the standard formaldehyde solution (mg/l). S: surface area of test piece (cm²).

Mat temperature measurement

The temperature of mat during hot pressing was measured with a thermocouple sensor (Type T/copper-constantan) and a data logger (HIOKI 8420-51 memory Hi Logger). The thermocouple sensor was installed at each layer of mat (i.e., face, core, and back layer) and connected to the data logger. Measurement of the change in mat temperature was initiated when the platen pressure reaches the mat surface.

Fourier transform infrared spectroscopy (FTIR)

The edge of a specimen that had undergone the cyclic aging treatment (i.e., water immersion at 20 and 70 °C for 24 h; drying at 105 °C for 10 h; and water boiling treatment for 4 h) was scratched to obtain small particles. The particles were ground into a powder, and the powder was dried in a vacuum-drying oven at 60 °C for 12 h. All Infrared spectra were observed with an FTIR spectrophotometer (FT/IR-4200; JASCO Corporation) using the KBr disk method, and recorded with an average of 16 scans at a resolution of 4 cm⁻¹. As a control, the infrared spectra of sweet sorghum bagasse particles were also measured.

Results and discussion

Effect of pressing temperature

The influence of pressing temperature on the physical properties of particleboard was observed under a pressing time of 10 min. Figure 1 shows the relationship between the pressing temperature and the bending properties of the particleboard. Bending properties increased together with pressing temperature from 140 to 200 °C, and then decreased at 220 °C. This indicated that a pressing temperature of 200 °C is the effective temperature in terms of bending properties in this study. Decreasing of the bending properties at 220 °C might be due to material degradation and lead to embrittlement of surface layer [23]. Actually, chemical component of lignocellulose material, including sweet sorghum bagasse, such as hemicellulose, decomposes at 220–315 °C [24] and citric acid degrade around over 220 °C [25]. The maximum average MOR and MOE values of particleboards were 21.8 and 5.3 GPa at 200 °C pressing temperature, respectively. Those values were about 1.5 times or more high than those of board manufactured at 140 °C. The MOR value of particleboards manufactured at 180 and 200 °C was higher than the requirement values in the JIS A 5908, 18-type standard [19].

Fig. 1

Relationship between pressing temperature and bending properties of particleboards bonded with 20 wt% citric acid content. Error bar indicates the standard deviation. A number of replications are 5 (n = 5)

Table 1 shows MOR, MOE, SH power, and formaldehyde emission of particleboard bonded with CA under effective hot pressing condition (i.e., 200 °C of pressing temperature and 10 min of pressing time) and for particleboards bonded with PF resin and pMDI. As can be seen in the table, MOR (21.8 MPa) of the board bonded with CA was lower than those of boards bonded with PF (32.9 MPa) and pMDI (34.1 MPa), while the MOE (5.2 GPa) of the CA boards was higher with that of those bonded with synthetic resins (PF [4.5 GPa]; pMDI [4.6 GPa]). An analysis of variance (ANOVA), however, found that those values were not significantly different (p < 0.05). In a previous report, Azeredo et al. [26] reported that the tensile strength of wheat straw hemicellulose film decreased and its modulus of elasticity increased as the CA content increased up to 20 wt%, due to the citric acid acting as a flexible cross linker. Based on those findings, our results might have also been caused by the citric acid acting as cross-linking agent. The acid causes the material to seem stiff and brittle; hence, the elasticity was improved and the strength of particleboard decreased.

Table 1 MOR, MOE, screw holding (SH), IB, TS, and formaldeyde emission of sweet sorghum bagasse particleboard bonded with citric acid, PF, and pMDI

Figure 2 shows the relationship between the pressing temperature and the IB strength of particleboards. IB strength increased gradually when boards were manufactured at 140–200 °C, while it decreased sharply in those manufactured at 220 °C. The IB value of the board manufactured at 200 °C was double that of boards manufactured at 140 and 220 °C. Theoretically, the IB strength is affected by the adhesiveness of the core layer [27]. According to this general theory and the melting point of CA (~150 °C), the board manufactured at 200 °C might have reached an effective temperature of more than 150 °C in the core layer during hot pressing. Hence, the citric acid melted, and could have easily created linkages with the sweet sorghum bagasse component to obtain good adhesiveness.

Fig. 2

Relationship between pressing temperature and IB strength of particleboards bonded with 20 wt% citric acid content. Error bar indicates the standard deviation. A number of replications are 5 (n = 5)

On the other hand, the IB strength of the board decreased at a higher pressing temperature of 220 °C. A previous study by Yang et al. [24] found that the hemicellulose decomposed at 220–315 °C. In addition, the added CA as acid compound would be promote the degradation of hemicellulose [17]. According to those studies, the decreasing of IB strength at that temperature appeared to have been caused by the degradation and decomposition of sweet sorghum bagasse components, such as hemicellulose. The formation of its volatile components then proceeded, and as a result, these components interfered with the adhesiveness of the core layer. This means that a pressing temperature of 200 °C was likely the effective temperature for obtaining good IB strength. Furthermore, all the boards met the type 18 standard of the JIS A 5908 [19]. In addition, the IB value of the board under effective pressing temperature as shown in Table 1 was higher than that of those bonded with PF resin and lower than that of boards bonded with pMDI.

Figure 3 shows the TS and WA of particleboards manufactured at different pressing temperatures. TS and WA values declined considerably up to 200 °C, and then decreased slightly. The TS of boards manufactured at high-pressing temperatures of 200 and 220 °C satisfied the requirement (<12%) of the type 18 standard of JIS A 5908 [19]. Furthermore, the TS of those boards was lower than that of boards bonded using PF and pMDI, as shown in Table 1. This means that the CA boards manufactured at 200 and 220 °C had good dimensional stability. Previous research has reported that the cross-linking between CA and wood particles at higher pressing temperatures of 200 and 220 °C might occur at a higher rate than at temperatures less than 180 °C [28]. Hence, cross-linking between CA and sweet sorghum bagasse particles would also be improved. Xu et al. [29] pointed out that sugarcane bagasse is composed of sucrose-rich pith and a lignocellulose rind, as well as quantitative non-fiber substances that give sugarcane bagasse particleboard bonded with Urea Formaldehyde (UF), PF or pMDI a large water-absorbing property. Hosseinaei et al. [30] reported that the high hemicellulose of wood flour affected the water absorption of composite board. Considering those studies, we hypothesized that the high hemicellulose content of sweet sorghum bagasse [18] might have affected the high TS of boards bonded with PF and pMDI. Accordingly, a pressing temperature of 200 °C or higher was necessary to obtain good dimensional stability. Based on the results shown in Figs. 1, 2, and 3, it we determined that the effective pressing temperature of particleboard manufactured from sweet sorghum bagasse and CA was 200 °C.

Fig. 3

Effect of pressing temperature on TS and WA of particleboards bonded with 20 wt% citric acid content. Error bar indicates the standard deviation. A number of replications are 5 (n = 5)

Effect of pressing time

The effects of pressing time on physical properties of particleboard were investigated under a pressing temperature of 200 °C. Figure 4 shows the bending properties of particleboard with different pressing times. The MOR and MOE increased gradually from 2 to 10 min and then decreased slightly at 15 min. This means that 10 min is an effective pressing time to obtain good bending properties. The reason for the slight decrease of the bending properties at 15 min due to degradation of material and adhesive. Except for the board manufactured at 2 min, all the boards had bending strength satisfied the type 18 requirements of JIS A 5908 [19].

Fig. 4

Relationship between pressing time and bending properties of particleboards bonded with 20 wt% citric acid content. Error bar indicates the standard deviation. A number of replications are 5 (n = 5)

Relationship between the IB strength and pressing time is shown in Fig. 5. The IB strength of the boards increased greatly with increasing of pressing time from 2 to 10 min and then decreased slightly at 15 min. The IB value of the board with 2 min pressing time was extremely lower value. Based on the temperature of each layer of the board during hot pressing, as shown in Fig. 6, the increasing temperature in the core layer of particleboard was slower than that in the surface layers. The temperature at core layer for 2 min pressing reached less than target temperature of 200 °C, i.e., around 150 °C; hence, the citric acid did not react properly at core layer. Consequently, the adhesiveness at core layer was poorly. However, the temperature at core layer for pressing time more than 5 min was closed to the target temperature and reached about 200 °C at 10 min. Because of that, the IB strength of the board increased significantly from 2 to 5 min and then increased gradually until 10 min. It means that the pressing time of 10 min was needed to obtain good adhesiveness in all layer of particleboard. Furthermore, excluding the board manufactured for 2 min, all the boards had higher IB strength than the type 18 requirement of JIS A 5908 [19].

Fig. 5

Relationship between pressing time and IB strength of particleboards bonded with 20 wt% citric acid content. Error bar indicates the standard deviation. A number of replications are 5 (n = 5)

Fig. 6

Temperature of each layer of particleboard during hot pressing

Figure 7 shows the effect of pressing time on TS and WA of particleboard. The board with 2 min pressing time had the highest TS and WA values and then decreased sharply at 5 min pressing time followed with slight decreasing of those values at 5–15 min. TS values of the board with 10 and 15 min pressing time were 10.2 and 9.5%, respectively. Those values were not significantly different (p < 0.05) and were about one–five lower than TS of the board with 2 min pressing time. The TS values of the boards with 10 min pressing time or longer satisfied the requirement type 18 (<12%) of JIS A 5908 [19]. Therefore, the pressing time of 10 min or longer was required to attain good dimensional stability of the board.

Fig. 7

Effect of pressing time on TS and WA of particleboards bonded with 20 wt% citric acid content. Error bar indicates the standard deviation. A number of replications are 5 (n = 5)

Other properties of particleboard under effective condition of particleboard manufacturing

Based on the results above, we clarified the effective pressing temperature of 200 °C and pressing time of 10 min. Moreover, in our previous research result, we found the effective pre-drying treatment of particle before hot pressing and citric acid content of 20 wt%. According to those effective manufacturing condition, bending strength under wet condition, SH power, formaldehyde emission, the resistance of termite, and decay was investigated. Considering further application of the particleboard (i.e., exterior or interior) for construction material, the information of those particleboard properties was necessary.

The results are shown in Table 1. As with dry-bending strength, the wet-MOR of CA boards was lower than that of boards bonded with PF and pMDI. However, the wet-MOE of boards was higher than those of boards bonded with PF and pMDI. The wet-MOR value of the board under effective conditions satisfied the type 13 requirement of JIS A 5908 (>6.5 MPa) [19]. SH of the board was lower than that of boards bonded with PF and pMDI, probably because the CA made particles brittle [31]. Gambhir and Jamwal [32] reported that brittle particles absorbed very little energy. This means that boards bonded with CA seemed to result in weak holding power for screws. The SH value of the board bonded with CA satisfied type 8 standard of JIS A 5908 (>300 N) [19]. As to the formaldehyde emission test, the board bonded with CA did not emit formaldehyde, such as the boards bonded with pMDI and PF. The formaldehyde emission value of the board bonded with CA was lower than the F**** criteria of the lowest formaldehyde emission of JIS A 5908 standard [19]. Thus, boards bonded with CA are environmentally friendly.

The mass losses in the specimens by termite attack are shown in Table 2. The board bonded with CA contributed to higher termite mortality and a lower degree of mass loss than the controls, and was almost similar to those bonded with PF and pMDI. This indicated that chemicals derived from CA probably show inhibitory properties against termite. In a previous study, Indrayani et al. [33] also mentioned that the chemical composition of CA in MDF may act as an effective inhibitor against termite. Moreover, Papadopoulos et al. [34] found that wood modified with carboxylic acid anhydrides, such as acetic acid anhydride, showed the greatest resistance against termite.

Table 2 Termite and decay resistance of sweet sorghum bagasse particleboard bonded with citric acid, PF, and pMDI

The mass losses of specimens during the 12-week fungal decay tests are also presented in Table 2. The mass losses of the boards bonded with CA exposed to the brown-rot fungus were quite similar to those of boards bonded with PF and pMDI. However, the mass losses of boards bonded with CA and exposed to the white-rot fungus were higher than those of boards bonded with PF. On the other hand, they were lower than those of the board bonded with pMDI. In addition, the degree of mass losses of boards bonded with CA was much lower than that of solid wood specimens (Cryptomeria japonica). In a previous study, Despot et al. [35] demonstrated that wood modified by CA had the greatest protection against decay. They also mentioned that the enhancement of decay resistance in wood modified by CA was exclusively the result of the cross-linking of CA and hydroxyl groups of the wood components. Therefore, the boards had good resistance against decay.

Based on the results of this study, boards bonded with CA manufactured at effective conditions of hot pressing had some advantages: i.e., good bending, IB strength, dimensional stability, biological durability comparable to synthetic resin, and low formaldehyde emission. However, they also had low WB properties and SH power. Considering the industrial conditions of pressing temperature and time of particleboard manufacturing (i.e., 140–180 °C and 5–7 min, respectively), boards bonded with CA require high-pressing temperature and long pressing time. Therefore, improvement of SH power and reductions of pressing temperature and time will be investigated in future research.

Changes of chemical structure

Changes in chemical structure of the boards bonded with CA manufactured at several pressing temperatures and times were measured by FTIR. The results are shown in Figs. 8 and 9. Particles collected from the particleboard were divided into two conditions as follows: (I) original particleboard specimen and (II) particleboard specimens after cyclic aging treatment to remove unreacted CA.

Fig. 8

Fourier transform infrared spectra of original particle of sweet sorghum bagasse (SSB) (a), sweet sorghum bagasse particleboard bonded with 20 wt% citric acid under pressing temperature of 140 (b), 160 (c), 180 (d), 200 (e), and 220 (f) °C before (I) and after (II) cyclic aging treatment

Fig. 9

Fourier transform infrared spectra of original particle of sweet sorghum bagasse (a), sweet sorghum bagasse particleboard bonded with 20 wt% citric acid (CA) under pressing times of 2 (b), 5 (c), 7 (d), 10 (e), and 15 (f) minutes before (I) and after (II) cyclic aging treatment

Figure 8I shows that an absorption peak definitely appeared at approximately 1721 cm⁻¹ in the board manufactured at 140 °C (b) to 220 °C (f). This peak is basically assigned to C=O stretching derived from the carboxyl group and/or the C=O ester group [36, 37]. However, the peak decreased with increasing pressing temperature from 140 °C (b) to 220 °C (f). A small shoulder peak was also recognized around 1200 cm⁻¹. This peak is ascribed to C-O stretching of formed ester bonds [38–41]. Conversely, in Fig. 8II, the absorbance intensity of the peak at approximately 1721 cm⁻¹ increased with increasing pressing temperature. Furthermore, the absorbance intensity of the peaks at around 1721 cm⁻¹ of the board manufactured at 140 °C (b) and 160 °C (c) after boiling treatment (Fig. 8II) was lower than that of boards before boiling treatment (Fig. 8I).

Table 3 shows that the pH values of the boards manufactured at low temperature were lower than those of boards manufactured at high temperature. This means that the unreacted CA from the boards manufactured at low temperature was largely released into the water after the boiling treatment. Because of that, the peaks of the boards manufactured at low temperature decreased after boiling treatment. Considering that the melting point and boiling point of CA are about 150 and 170 °C, respectively, CA reacted effectively with the hydroxyl group of sweet sorghum bagasse at high temperature. Based on those results, we conclude that the low physical properties of the boards manufactured at low temperature would be affected by the low reactivity of CA.

Table 3 pH value of the water after TS test of particleboard bonded with citric acid

The absorbance intensity of the peaks at around 1721 cm⁻¹ decreased with increasing pressing time, as shown in Fig. 9I. However, those peaks increased with increasing pressing time, as shown in Fig. 9II. The small peak at around 1200 cm⁻¹ can also be observed in the figures. From Fig. 9I, II, the peaks at around 1721 cm⁻¹ of specimen (b) and (c) were decreased after boiling treatment. In Table 3, the pH of boards manufactured at short pressing time was lower than that of boards manufactured at long pressing time. Consequently, the unreacted CA of the boards manufactured at short pressing time would release into the water under boiling treatment. This means that the boards manufactured at short pressing time contained an abundance of unreacted CA. These results support the low physical properties found for the boards manufactured at short pressing time.

According to the FTIR results in both Figs. 8 and 9, high and long pressing temperature and time, respectively, were necessary to produce an effective reaction of CA with sweet sorghum bagasse particles.

Conclusions

The effects of the pressing temperature and time on the physical properties of sweet sorghum bagasse particleboard bonded with CA were investigated. The physical properties of CA boards improved with increasing pressing temperature from 140 to 200 °C, and decreased at 220 °C under pressing time of 10 min. Furthermore, the physical properties also increased when pressing time increased from 2 to 10 min, and decreased at 15 min under pressing temperature of 200 °C. Thus, effective pressing temperature and time were 200 °C and 10 min, respectively. The dry-MOR, IB strength, and TS of boards manufactured under effective conditions of hot pressing satisfied the type 18 requirements of JIS A 5908 [19]. In addition, the Wet-MOR and SH power of boards satisfied type 13 and 8 of JIS A 5908, respectively. However, the wet-MOR and SH power of CA boards were lower than those of boards bonded using PF resin and pMDI. The boards bonded with CA had low formaldehyde emission, and effective biological durability against termite and fungus attack. Based on the infrared spectra, ester linkages appeared clearly in boards manufactured at 200 °C and 10 min. This means that those were the effective conditions under which the reaction between hydroxyl groups of sweet sorghum bagasse and carboxyl group of CA was activated to form ester linkages. As a result, characterization of particleboard was clarified.