Comparative evaluations of lignocellulose reactivity and usability in transgenic rice plants with altered lignin composition

Abstract

The aromatic composition of lignins is considered an important trait that affects the physico-chemical properties of lignocellulosic biomass. However, our knowledge of the relationship between lignin structure and biomass utilization properties remains limited, especially in monocotyledonous grass species, despite their potential as biomass feedstocks. In this study, we used recently produced rice transgenic lines with distinct lignin monomer compositions, i.e., guaiacyl (G)/syringyl (S)/p-hydroxyphenyl (H) aromatic unit ratios, to study the impact of lignin composition on the chemical reactivity, enzymatic saccharification efficiency and calorific value of rice lignocellulose. The H-lignin-enriched rice transgenic line showed significantly enhanced biomass saccharification efficiency after alkali and acid pretreatments and even without any pretreatment, whereas the S-lignin-enriched rice transgenic line displayed enhanced saccharification efficiency after liquid hot water pretreatment. While we detected no significant differences in biomass heating values between the transgenic rice materials tested, analysis of synthetic lignins comprising only G, S or H units suggested that increased ratios of G or H units could increase the heating value of lignin-based solid biofuels.

Introduction

The production and utilization of sustainable resources and energy are becoming increasingly important to follow a sustainable development path by achieving so-called SDGs (sustainable development goals) [1]. Biomass is a particularly important sustainable feedstock, because it can provide not only energy but also organic substances, including liquid fuels, that are not available from most other sustainable energy sources currently under consideration (e.g., solar, hydraulic and wind power). In particular, lignocellulosic biomass, a plant-derived bio-composite composed of cellulose, hemicelluloses and lignins, accounts for the highest proportion of global terrestrial biomass; the estimated annual production of lignocellulosic biomass is approximately 5600 M tons, of which approximately 2000 M tons are derived from trees and the rest (approximately 3600 M tons) from non-tree species, mostly grasses [2, 3].

While tree biomass is necessary for the production of wood materials and pulp and paper commodities, grasses are a prominent plant group that show great potential as biomass feedstocks. Huge amounts of lignocellulose are produced annually as agricultural residues from grass grain crops, such as maize, wheat, rice, barley, Sorghum and millet. In addition, large-sized perennial grass species, such as Erianthus, Miscanthus, switchgrass and bamboo, have attracted considerable attention as potent biomass sources because of their higher lignocellulose productivity and better biomass processability than typical tree species [2,3,4]. Furthermore, grass biomass may provide more output than tree biomass. For example, major grass crops, such as sugarcane, maize and Sorghum, produce grains that can be used for food, cattle feed and/or fermentation feedstocks, while the residual straw, which is mainly composed of lignocellulose, can be utilized for combustion fuels, fiber materials and/or other various polysaccharide- and lignin-derived biofuels and biochemicals. In fact, sugarcane-based sugar factories use sugarcane bagasse residue as a combustion fuel that can easily cover all the energy demands within the factories [5, 6].

Lignins, which are complex phenylpropanoid polymers typically accounting for 15–30% of lignocellulosic biomass, display considerable structural heterogeneity. In general, lignins in gymnosperms (softwoods) are composed mainly of guaiacyl (G) aromatic units derived via polymerization of coniferyl alcohol, whereas lignins in angiosperms, i.e., in both eudicots (e.g., hardwoods) and monocots including grasses, incorporate G and syringyl (S) aromatic units from sinapyl alcohol; both gymnosperm and angiosperm lignins also contain a small amount of p-hydroxyphenyl (H) units from p-coumaryl alcohol [7]. Unlike eudicot lignins, grass lignins also contain γ-p-coumaroylated G and S units incorporated via polymerization of γ-p-coumaroylated coniferyl and sinapyl alcohol conjugates [8], as well as flavone tricin units derived via co-polymerization of tricin with monolignols [9]. In addition, abundant ferulates cross-link lignins and hemicelluloses (arabinoxylans) in grass cell walls [8], further making grass cell walls unique and more complicated than gymnosperm and eudicot cell walls.

Traditionally, lignin has been considered the major recalcitrant factor in biomass utilization, particularly because it impedes the utilization of cell wall polysaccharides. Accordingly, metabolic engineering approaches to reduce lignin content and/or to alter lignin structures to mitigate such lignin recalcitrance in polysaccharide utilization have been extensively pursued [3, 4, 10,11,12,13]. More recently, bioengineering approaches to manipulate lignin deposition and structures to enhance the recovery and conversion of lignins into useful aromatic chemicals are becoming an important research subject in the light of the biorefinery concept [3, 14, 15]. In addition, as lignin content positively affects the energetic yields of lignocellulose, the manipulation of lignin biosynthetic enzymes or transcriptional factors to enrich lignins against polysaccharides is a potent strategy to improve biomass heating values for better solid fuel applications [3, 16, 17].

Currently, however, the relationships between lignin chemical structures and various lignocellulose utilization properties are not fully understood, mainly due to the intricate lignin structures that show great variability among different biomass sources. In this respect, transgenic plants containing engineered lignins represent a powerful model system to investigate the effects of altered lignin structures on various lignocellulose properties. Indeed, eudicot model plants, such as Arabidopsis, poplar and alfalfa, have been used to study these effects in eudicot biomass [18,19,20,21,22,23]. However, few efforts have been made to systematically investigate the effects of lignin structures on lignocellulose utilization properties in grasses despite their importance as biomass feedstocks, possibly due to the limited transgenic materials with altered lignin structures available in grasses. In fact, as aforementioned, the structural organization of lignins in grasses substantially differs from those in eudicots and gymnosperm species, and therefore studies using appropriate grass model plants, such as rice, maize and Brachypodium, are essential to characterize the unique biosynthesis, structures and properties of grass lignins [3, 4, 24,25,26].

We recently succeeded in generating transgenic rice lines that produce lignins with distinct aromatic compositions: down- and up-regulation of a gene encoding coniferaldehyde 5-hydroxylase (OsCAld5H1), an enzyme catalyzing the key reaction step in the lignin biosynthetic pathway for S-lignin units, produced altered lignins enriched in G and S units, respectively [27, 28], while the down-regulation of a gene encoding p-coumaroyl ester 3-hydroxylase (OsC3′H1), an entry enzyme in the main lignin biosynthetic pathway leading to the formation of G and S units but not H units, produced lignins largely enriched in H units [29]. Given that the H-/G-/S-lignin composition is considered an important trait that greatly affects the physico-chemical properties of lignin as well as the usability of lignocellulosic biomass as a whole [3], these transgenic rice lines represent a useful system to study the relationship between the engineered lignin composition and lignocellulose properties in grasses. In this study, we comparatively characterized cell wall materials prepared from these lignin-modified transgenic rice lines in terms of their structures, chemical reactivities in typical biomass processing reactions, i.e., dilute alkali, dilute acid and liquid hot water treatments, enzymatic saccharification with or without chemical pretreatments for fermentable sugar production and calorific values for combustion fuel applications.

Methods/experimental

Materials

The preparation of the OsCAld5H1-knockdown (OsCAld5H1-KD), OsCAld5H1-overexpression (OsCAld5H1-OX), and OsC3′H1-knockdown (OsC3′H1-KD) rice plants (Oryza sativa L. cv. Nipponbare background) has been described previously [27, 29]. The T₃ progenies of the rice transgenic lines and wild-type control lines were grown side by side under greenhouse conditions [27]. Mature aerial parts were harvested and dried at 27 °C for 30 days, and dried culm straws were then collected by removing the panicle, leaf blade and leaf sheath. Culm samples from three plants for each genotype were pooled and homogeneously pulverized with a TissueLyser (Qiagen, Hilden, Germany), and then extracted with methanol, hexane and distilled water to produce extractive free cell wall residues (CWRs) [30]. To prepare lignin-enriched cell wall samples, the CWRs were further ball-milled and digested with crude cellulases according to a previously described method [31]. Dehydrogenation polymers (DHPs) were prepared via peroxidase-catalyzed polymerization of p-coumaryl, coniferyl and sinapyl alcohols for H-DHP, G-DHP and S-DHP, respectively, as described previously [32, 33].

Alkali, acid and liquid hot water treatments

Dilute alkali and dilute acid treatments were carried out by heating CWRs in a polypropylene tube containing 31.25 mM (0.125%) NaOH [34] or 1.3% (150 mM) H₂SO₄ solution at 90 °C for 3 h [18]. The reaction mixtures were then neutralized with 1 N HCl or 6 N NaOH solution and the precipitates were collected by centrifugation, washed with distilled water, and then freeze-dried for cell wall analyses. Liquid hot water treatment was carried out by autoclaving CWRs in a Teflon tube containing distilled water at 200 °C (35 min heat-up time followed by 10 min hold) using a Metal Reactor TEM-D1000 M (Taiatsu Techno Co., Ltd., Saitama, Japan) [19]. After the reaction, the precipitates were collected by centrifugation, washed with distilled water, and then freeze-dried for cell wall analyses. Mass recovery rate was calculated as follows:

$${\text{Mass recovery rate }}\left( \% \right)\, = \,{{CWR_{P} } \mathord{\left/ {\vphantom {{CWR_{P} } {CWR_{U} }}} \right. \kern-0pt} {CWR_{U} }}\, \times \, 100,$$

where CWR_U and CWR_P are dry weights (mg) of CWRs before and after each treatment, respectively.

Cell wall analyses

Microscale thioacidolysis, Klason lignin assay, determination of cellulosic (crystalline) and hemicellulosic (amorphous) glycan contents, and ash analysis of CWRs were performed as previously described [29]. Total lignin content was expressed as the sum of the Klason acid-insoluble (corrected by ash content) and acid-soluble lignin contents. NMR analysis of lignin-enriched CWRs was performed on a Bruker Biospin Avance III 800US system (Bruker Biospin, Billerica, MA, USA) equipped with a cryogenically cooled 5 mm TCI gradient probe using dimethylsulfoxide (DMSO)-d₆/pyridine-d₅ (4:1, v/v) as a solvent. Adiabatic heteronuclear single-quantum coherence (HSQC) NMR experiments were carried out using standard implementation (“hsqcetgpsp.3”) [31, 35]. Data processing and analysis were performed with the Bruker TopSpin 3.5 software (Bruker Biospin, Billerica, MA, USA) and the central DMSO solvent peaks (δ_C/δ_H: 39.5/2.49 ppm) were used as an internal reference. HSQC plots were obtained with typical matched Gaussian apodization in F2 and squared cosine-bell apodization and one level of linear prediction (16 coefficients) in F1. For volume integration, linear prediction was turned off and no correction factors were used. The normalized HSQC NMR contour intensities shown in Fig. 1 are expressed on a G + ½S + ½H = 100% and a I + I´ + II + II´ + ½III + ½III´ = 100% basis.

Fig. 1

NMR characterization of transgenic rice cell walls. a–c Aromatic sub-regions of short-range ¹H–¹³C correlation (HSQC) NMR spectra of lignin-enriched cell walls (a), and normalized contour intensities of the G-, S- and H-lignin units (b) and p-coumarate (pCA) and tricin (T) residues (c) per the total of G-, S- and H-lignin units. d, e Aliphatic sub-regions of HSQC NMR spectra of lignin-enriched cell walls (d) and normalized contour intensities of the major lignin substructure signals per the total of I, I´, II, II´, III and III´ substructure units (e). Contours are color coded to match with the structures displayed. Boxes labeled × 2 and × 4 represent regions with scale vertically enlarged by twofold and fourfold, respectively. WT, wild-type; OsCAld5H1-KD, OsCAld5H1-knockdown; OsCAld5H1-OX, OsCAld5H1-overexpression; OsC3´H1-KD, OsC3´H1-knockdown

Enzymatic saccharification assays

Unpretreated CWRs (~ 15 mg) were transferred to polypropylene tubes, destarched and subjected to enzymatic hydrolysis with an enzyme cocktail composed of Celluclast 1.5 L (Novozymes, Bagsvaerd, Denmark) (1.1 FPU), Novozyme 188 (Novozymes) (2.5 CbU) and Ultraflo L (Novozymes) (65 μg) in a sodium citrate buffer (pH 4.8) [36]. The reaction was carried out in a rotary reactor (Heatblock Rotator SN-48BN, Nissin, Saitama, Japan) at 12.5 rpm at 50 °C for 24 h. The glucose concentration was determined with a Glucose CII test kit (Wako Pure Chemicals Industries, Osaka, Japan) according to the manufacturer’s instructions. Cell wall pretreatments and the subsequent enzymatic saccharification assay were performed as follows. Dried CWRs (~ 15 mg) were added to 1 mL of 31.25 mM NaOH or 500 μL of 1.3% H₂SO₄ for dilute alkali and acid pretreatments, respectively, and incubated at 90 °C for 3 h [18, 34]. The reaction mixtures were adjusted to pH 4–5 by adding 35 μL of 1 N HCl or 500 μL of 0.52 N NaOH for dilute alkali and acid pretreatments, respectively, and then subjected to enzymatic saccharification as described above. For liquid hot water pretreatment, dried CWRs (~ 15 mg) were autoclaved with 500 μL of distilled water at 200 °C (35 min heat-up time followed by 10 min hold) using a Metal Reactor TEM-D1000 M (Taiatsu Techno Co., Ltd., Saitama, Japan) [19]. After the reaction, the reaction mixtures were diluted with 500 μL of distilled water and then subjected to enzymatic saccharification as described above.

Determination of heating values

The higher heating value (HHV) was calculated based on the elemental composition or measured by bomb calorimetry. The elemental composition ratios of CWR, lignin-enriched CWR and DHP samples were measured using a CHN analyzer (JM-10; J-SCIENCE LAB Co., Ltd., Kyoto, Japan). The HHV was calculated based on the equation HHV = (0.2949 C + 0.8250 H) × 1000 (J/g), where C and H are mass percentages of carbon and hydrogen, respectively [37]. For bomb calorimetry, each CWR and lignin-enriched CWR sample (~ 200 mg) was oven-dried, encapsulated in a gelatin capsule with a known calorific value (IKA-Werke GmbH&Co, Staufen, Germany), and then subjected to combustion in a bomb calorimeter (IKA C5003 Calorimeter System; IKA-Werke GmbH&Co, Staufen, Germany). The calorimeter was calibrated by the combustion of a known calorific value fuel (benzoic acid).

Results and discussion

Cell wall structures in rice transgenic lines

The previously generated OsCAld5H1-KD, OsCAld5H1-OX and OsC3′H1-KD transgenic rice lines [27, 29] were grown together with the wild-type control and the cell wall composition of their mature culm cell walls was analyzed. The lignin content estimated by Klason assay [38] was in the range of 15% to 22% among the tested genotypes; the highest was in OsCAld5H1-KD plants, followed by OsC3′H1-KD, OsCAld5H1-OX and wild-type control plants (Table 1). The analysis of cellulosic and hemicellulosic glycans by a trifluoroacetic acid (TFA)/H₂SO₄-catalyzed hydrolysis method [39, 40] estimated that the cellulose and hemicellulose contents varied from 38 to 44% and from 32 to 42% among the tested genotypes, respectively; OsC3′H1-KD plants showed relatively higher cellulose (44%) and lower hemicellulose (32%) contents than the other genotypes (Table 1).

Table 1 Chemical composition of transgenic rice cell walls

Next, the lignin structures were evaluated by 2D HSQC NMR and thioacidolysis. As expected, both analytical methods determined that OsCAld5H1-KD, OsCAld5H1-OX and OsC3′H1-KD transgenic culm lignins had significantly augmented G-, S- and H-type aromatic units, respectively, compared with the wild-type controls (Figs. 1a, b, 2 and Additional file 1: Table S1). HSQC NMR estimated 54% G units in OsCAld5H1-KD, 92% S units in OsCAld5H1-OX and 75% H units in OsC3′H1-KD lignins compared with 48% G, 48% S and 4% H in wild-type lignins, based on the volume integration of the well-resolved C_2/6–H_2/6 signal contours [35] (Fig. 1b), whereas thioacidolysis determined 55% G units in OsCAld5H1-KD, 83% S units in OsCAld5H1-OX and 33% H units in OsC3′H1-KD lignins compared with 47% G, 49% S and 4% H in wild-type lignins (Fig. 2 and Additional file 1: Table S1); the differences between the G/S/H compositions estimated by HSQC NMR and thioacidolysis could be at least partially attributed to the fact that the latter measures only the distribution of monomers released by cleaving β–O–4 bonds [41]. The aromatic sub-regions of the HSQC NMR spectra also resolved sets of the signals from p-coumarate (pCA) and tricin residues incorporated into the rice lignin polymers (Fig. 1a) [27,28,29]. Integral ratios of pCA contour signals relative to the total of G/S/H aromatic signals were 102%, 125%, 86% and 216%, whereas those of tricin contour signals were 18%, 22%, 13% and 52%, in the wild-type, OsCAld5H1-KD, OsCAld5H1-OX and OsC3′H1-KD lignin spectra, respectively (Fig. 1c), suggesting that both pCA and tricin residues were relatively augmented in the OsCAld5H1-KD and OsC3′H1-KD lignins and conversely depleted in the OsCAld5H1-OX lignins compared to in the wild-type lignins; it is notable that both pCA and tricin signals could be over-represented in our HSQC NMR spectra because correlation signals from such mobile appendant or end group units in lignin polymers typically relax more slowly than those from less mobile internal units [31, 35]. The aliphatic sub-regions of the HSQC NMR spectra further provided useful information on the distribution of lignin inter-monomeric linkage types between the transgenic and wild-type lignin polymers (Fig. 1d). Quantitative analysis of the HSQC contour signals suggested that all the transgenic and wild-type lignins had similar lignin linkage distributions, being comprised mainly of β–O–4 linkages (I and I´; > 80% of the total detectable linkage types) with lesser amounts of β–5 (II and II´) and β–β (III and III´) linkages; the OsCAld5H1-OX and OsC3′H1-KD lines showed slightly increased β–O–4 and decreased β–5 units compared with the wild-type control and OsCAld5H1-KD line (Fig. 1e), which overall was consistent with our previously published data [27, 29].

Fig. 2

Thioacidolysis-derived lignin composition of transgenic rice cell walls. Total yield of thioacidolysis monomers per cell wall residues (CWRs) (a) and per total lignin (b) are shown. Values are mean ± SD (n = 3). WT, wild-type; OsCAld5H1-KD, OsCAld5H1-knockdown; OsCAld5H1-OX, OsCAld5H1-overexpression; OsC3´H1-KD, OsC3´H1-knockdown

Chemical treatments of transgenic rice cell walls

To investigate the effects of the altered lignin composition on the reactivity of rice lignocellulose in typical biomass processing reactions, the lignin-modified transgenic rice cell walls were subjected to dilute alkali, dilute acid and liquid hot water treatments; these thermochemical treatments have been frequently used as pretreatments to improve the enzymatic saccharification efficiency of lignocellulosic biomass [42,43,44,45,46]. The mass recovery rate (see “Methods/experimental”) and lignocellulose structural changes were determined and compared between the lignin-altered transgenic and wild-type rice cell walls.

In the dilute alkali treatment (in 31.25 mM NaOH at 90 °C for 3 h), the mass recovery rates were similar overall (76–81%) among all the genotypes examined (Fig. 3). Lignocellulose compositional analyses by the Klason lignin and neutral sugar assays indicated that lignin and hemicellulose contents were decreased, while cellulose contents were increased after the alkaline treatment (Table 1). The data suggested that the alkali treatment preferentially extracted and removed lignins and hemicelluloses from the rice cell walls [46]. Interestingly, the decrease of lignin content was more prominent in the three transgenic lines (0.73–0.79-fold changes vs untreated samples) compared with the wild-type control (0.96-fold change vs untreated samples), although we found no significant differences in the degree of lignin removal among the three transgenic lines (Table 1). This result suggested that, regardless of the differences in aromatic composition, the transgenic rice lignins were somehow more susceptible to the alkaline treatment than the wild-type lignins. No drastic changes in the total yield or H/G/S composition of thioacidolysis-derived lignin monomers were detected after the alkaline treatment (Fig. 2 and Additional file 1: Table S1). Therefore, the current alkaline treatment had a minor effect on rice lignin structures, although previous studies have shown that more severe alkaline treatments may cleave the lignin polymer linkages and typically S-lignins are more easily degraded than G- or H-lignins under harsh alkali conditions [47,48,49].

Fig. 3

Mass recovery rate after chemical treatments of transgenic rice cell walls. Values are mean ± SD (n = 3). Different letters indicate a significant difference between treatment conditions (ANOVA with post hoc Tukey–Kramer method, p < 0.05). WT, wild-type; OsCAld5H1-KD, OsCAld5H1-knockdown; OsCAld5H1-OX, OsCAld5H1-overexpression; OsC3´H1-KD, OsC3´H1-knockdown

By contrast, both the dilute acid (in 1.3% H₂SO₄ at 90 °C for 3 h) and liquid hot water (in compressed water at 200 °C for 10 min) treatments largely reduced the hemicellulosic glycans, probably via acid-catalyzed hydrolysis, and eventually enriched lignins and cellulosic glucans (Table 1); in the typical liquid hot water process, cell wall-derived organic acids such as p-hydroxycinnamates, acetates, formates and glucuronic acids liberated in compressed hot water provoke acid-induced cell wall hydrolysis and condensation reactions [46]. It is, however, notable that lignin content of the acid and liquid hot water-treated cell walls evaluated by the Klason assay may be somehow overestimated by repolymerized polysaccharide degradation products (pseudo-lignins) (Table 1) [44, 50]. The mass recovery rate (Fig. 3) and the hemicellulose content data (Table 1) suggested that the liquid hot water treatment was likely harsher and more effective in hemicellulose removal than the dilute acid treatment employed in this study. Notably, the OsC3′H1-KD line showed significantly higher mass recovery rates than the other genotypes in both the dilute acid and liquid hot water treatments (Fig. 3), which might have been due to the relatively low hemicellulose levels in the original cell walls from the OsC3′H1-KD line compared with those from the other genotypes (Table 1). Despite the large increases in lignin content (Table 1), the total yields of thioacidolysis monomers expressed per total lignin content were largely depleted after the acid and liquid hot water treatments for all the tested rice cell walls (Fig. 2b and Additional file 1: Table S1), suggesting that lignins underwent acid-induced condensation reactions in both the dilute acid and liquid hot water treatments. We again observed more pronounced monomer yield reductions after liquid hot water treatment than after dilute acid treatment (Fig. 2b and Additional file 1: Table S1). Particularly after the liquid hot water treatment, both H- and G-type thioacidolysis monomers were more drastically depleted than S-type monomers (Fig. 2b and Additional file 1: Table S1). The result suggests that H- and G-lignins are more susceptible to acid-induced condensation reactions than S-lignins, possibly due to the higher reactivities of non- or less methoxylated H- and G-type aromatic rings than S-type aromatic rings in typical acid-catalyzed condensation reactions of lignins [51,52,53].

Enzymatic saccharification efficiency of transgenic rice cell walls

To assess the effects of altered lignin composition on cell wall degradability, we evaluated the enzymatic saccharification efficiency of the rice cell wall samples with and without chemical pretreatments. In line with our previous data [29], raw untreated cell walls from the H-lignin-augmented OsC3′H1-KD line displayed a significantly higher saccharification efficiency (51% per total glucan) than the wild-type control cell walls (42% per total glucan) (Fig. 4). A similar improvement in cell wall saccharification efficiency was also reported for H-lignin-enriched Arabidopsis mutants [54]. Thus, H-lignin may show a lower inhibitory effect than G- and S-lignins on cell wall hydrolysis by cellulolytic enzymes [54, 55]. In addition, we previously determined that cell wall cross-linking ferulates specific to grass cell walls were substantially reduced in OsC3′H1-KD rice cell walls, which may also contribute to the enhancement of cell wall digestibility [29]. In contrast, G-lignin-augmented OsCAld5H1-KD (39% per total glucan) and S-lignin-augmented OsCAld5H1-OX (41% per total glucan) cell walls showed similar saccharification efficiencies to the wild-type control (42% per total glucan) (Fig. 4), suggesting that the S/G ratio does not much affect the biomass saccharification efficiency without any pretreatment. Similarly, analogous studies with transgenic alfalfa [18], Arabidopsis [19, 21,22,23] and poplar [20] also noted that changes in S/G ratio had a minor impact on the digestibility of eudicot cell walls without thermochemical pretreatment.

Fig. 4

The enzymatic saccharification efficiency of transgenic rice cell walls. Glucose yields from cell walls after 24 h enzymatic hydrolysis are shown. The efficiency is expressed as glucose yield per cell wall residue (CWR) (a) and as glucose yield per total glucan (b). Values are mean ± SD (n = 3). Different letters indicate a significant difference (ANOVA with post hoc Tukey–Kramer method, p < 0.05). WT, wild-type; OsCAld5H1-KD, OsCAld5H1-knockdown; OsCAld5H1-OX, OsCAld5H1-overexpression; OsC3´H1-KD, OsC3´H1-knockdown

Next, we investigated the enzymatic saccharification in combination with the dilute alkali, dilute acid and liquid hot water treatments. All the pretreatments greatly enhanced the glucose yields, by 40–213 mg/g cell walls or 9–50% per total glucan after 24 h of enzymatic hydrolysis (Fig. 4). Like we observed with untreated cell wall samples, the H-lignin-augmented OsC3′H1-KD line showed significantly higher glucose yields than the wild-type control, whereas the OsCAld5H1-KD and OsCAld5H1-OX lines displayed overall similar glucose yields to the wild-type control with dilute alkali and acid pretreatments (Fig. 4). However, the S-lignin-enriched OsCAld5H1-OX line displayed a dramatically increased glucose yield (91% per total glucan) compared to other genotypes (60–73% per total glucan) after liquid hot water pretreatment (Fig. 4). A similar result was reported in earlier studies with transgenic Arabidopsis and natural poplar variants; increasing the proportions of S units in lignins likewise improved the enzymatic hydrolysis of cellulose when combined with hot water pretreatments [19, 56]. The actual reason why liquid hot water processing enhances the enzymatic saccharification of S-lignin-enriched plants remain unknown; Li et al. speculated that S-rich lignins might have lower melting points than G-rich lignins and thus might be more easily melted and relocated under high-temperature conditions [19]. In contrast, with the liquid hot water pretreatment, the G-lignin-enriched OsCAld5H1-KD line (60% per total glucan), and even the H-lignin-enriched OsC3′H1-KD line (73% per total glucan), which displayed improved saccharification efficiency with no pretreatment conditions, displayed similar or lower glucose yields compared with the wild-type control (70% per total glucan). Taken together with the structural analysis data discussed earlier (Table 1, Fig. 2 and Additional file 1: Table S1), the highly condensed lignins derived via liquid hot water treatment of G- and H-lignins may be more recalcitrant than the lignins derived via the treatment of S-lignins, by impeding the accessibility and/or the catalytic activity of hydrolytic enzymes. Overall, our data demonstrate that modulations of the H-/G-/S-lignin composition can be a promising strategy to enhance enzymatic saccharification of grass biomass to boost the production of fermentable sugars.

Calorific values of transgenic rice cell walls

The calorific value is an important trait that directly correlates to the performance of biomass in solid fuel applications, so we lastly evaluated the HHVs of the rice transgenic cell walls. For comparison, we determined the HHVs of CWRs, lignin-enriched CWRs prepared via cellulolytic hydrolysis of CWRs (Additional file 1: Table S2) and synthetic lignins (dehydrogenation polymers, DHPs) comprising only G (G-DHP), S (S-DHP) or H (H-DHP) aromatic units [32, 33]. For all rice cell wall and DHP samples, the HHVs were estimated based on the elemental composition using the equation proposed by Yin [37]. In parallel, the actual HHVs of rice cell wall samples were measured by bomb calorimetry.

In line with the notion that HHV of biomass is positively correlated with the lignin content [3, 16, 17, 57,58,59], the HHVs of lignin-enriched CWRs were generally higher than those of untreated CWRs, as determined by both elemental analysis and bomb calorimetry (Table 2). Because the degree of lignin methoxylation negatively correlates with the carbon contents of lignin polymers, an increase of less methoxylated H- or G-lignins over S-lignins may increase lignin HHVs [3]. In fact, the calculated HHVs determined for the DHPs were the highest for H-DHP (23,720 J/g), followed by G-DHP (21,880 J/g) and S-DHP (21,280 J/g) (Table 2). We also found that the calculated HHVs of lignin-enriched CWRs determined for the G-lignin-augmented OsCAld5H1-KD (20,710 J/g) and the H-lignin-augmented OsC3′H1-KD (20,710 J/g) lines were statistically higher than those determined for the S-lignin-augmented OsCAld5H1-OX line (20,220 J/g) and the wild-type control (20,360 J/g); we did not detect such a tendency in the untreated CWR samples, possibly because of their low lignin levels (Table 2). These data are in line with the notion that enrichment of less methoxylated H- or G-lignins could be beneficial to improving the heating value of lignin-based solid biofuels. Consequently, however, we did not detect any statistically significant differences in the actual HHVs determined by bomb calorimetry between the rice cell walls from the three transgenic lines and the wild-type control, either among the untreated CWR or among the lignin-enriched CWR samples (Table 2). This might have been because of the variations in the inter-mixed polysaccharides and/or lignin components other than the G/S/H aromatic units (Table 1 and Additional file 1: Table S2). For example, the elevations of lignin HHVs by the augmentation of G and H units in the OsCAld5H1-KD and OsC3′H1-KD lignins could be somehow offset by the increase in the relatively oxygen-rich pCA and tricin residues as suggested by our NMR analysis (Fig. 1c).

Table 2 Elemental composition and higher heating values (HHVs) of transgenic rice cell walls and synthetic lignins

Conclusions

To gain insight into the effects of lignin composition on biomass properties in grasses, we comparatively evaluate the biomass reactivity, enzymatic saccharification with or without pretreatments and calorific values of our recently produced rice transgenic lines with distinct lignin monomer compositions. Our data demonstrated that the enrichment of H-lignins can be effective in enhancing biomass saccharification efficiency with alkali and acid pretreatments or even without any pretreatment. Additionally, the enrichment of S-lignins greatly enhanced cell wall saccharification with liquid hot water pretreatment. While the total lignin content showed a clear positive effect on the heating value of rice cell walls, modulating lignin aromatic composition had no effect on the heating values at least for the rice cell wall materials used in this study. However, because the analysis of synthetic lignin models demonstrated a negative correlation between the methoxyl content and lignin heating value, further genetic enrichment of less methoxylated H- or G-lignins, in combination with an increase of total lignin content, may help to increase the biomass heating value. We believe that further cell wall analysis of lignin-modified transgenic rice plants will greatly help us identify a potent strategy for developing biorefinery-suited grass biomass feedstocks.